High-Performance Carbon Fiber Rubber Covered Rollers

Upgrade your web handling machinery with the superior performance of Carbon Fiber Rubber Covered Rollers from E-YOUNG Composites. Unlike traditional steel or aluminum rollers, our carbon fiber cores offer a significant reduction in weight while maintaining exceptional stiffness. By combining a precision-wound carbon fiber core with a premium rubber coating (NBR, EPDM, Silicone, or Polyurethane), we provide the ultimate solution for high-speed printing, laminating, and battery manufacturing lines.

Au Composites E-YOUNG, we don’t just sell rollers; we engineer solutions that eliminate vibration, reduce motor load, and improve your final product quality.

Industrial machinery is pushing for higher speeds and thinner substrates. Heavy metal rollers simply cannot keep up. Here is why leading OEMs choose our composite rollers:

• Ultra-légère : 70% lighter than steel and 30% lighter than aluminum. This Low Inertia means faster start-ups and emergency stops, reducing waste.

• Vibration Damping: Carbon fiber naturally absorbs vibration, reducing “barring” marks in printing and coating applications.

• High Critical Speed: Run your machines faster without reaching dangerous resonance frequencies.

• Energy Efficiency: Less weight means less torque required from your motors, leading to significant power savings.

Selecting the right rubber compound is critical for the lifespan of your roller. E-YOUNG offers a variety of coatings to match your environment:

1. Polyurethane (PU): High abrasion resistance. Ideal for converting and cutting applications.

2. EPDM: Excellent resistance to ozone, chemicals, and heat. Perfect for film processing and coating.

3. Silicone: High-temperature resistance and excellent release properties. Best for adhesive applications.

4. Nitrile (NBR): Great oil and grease resistance. Standard for general industrial conveying.

5. Conductive Rubber: Specialized anti-static coatings to prevent static buildup in electronic and optical film manufacturing.

Notre Carbon Fiber Rubber Covered Rollers are trusted in industries requiring precision and speed:

• Lithium Battery Manufacturing: Separator film coating and calendering.

• Flexographic & Gravure Printing: Low-deflection impression rollers.

• Converting & Slitting: High-speed film and foil handling.

• Textile & Nonwovens: Lightweight rollers for wide-web fabrics.

Selecting the right rubber compound is critical for the lifespan of your roller. E-YOUNG offers a variety of coatings to match your environment:

1. Polyurethane (PU): High abrasion resistance. Ideal for converting and cutting applications.

2. EPDM: Excellent resistance to ozone, chemicals, and heat. Perfect for film processing and coating.

3. Silicone: High-temperature resistance and excellent release properties. Best for adhesive applications.

4. Nitrile (NBR): Great oil and grease resistance. Standard for general industrial conveying.

5. Conductive Rubber: Specialized anti-static coatings to prevent static buildup in electronic and optical film manufacturing.

Quality is not an accident; it is the result of rigorous testing.

• Filament Winding: We manufacture our own carbon fiber tubes using precise filament winding technology to optimize stiffness.

• Vulcanization & Bonding: We use advanced bonding agents and autoclaves to ensure the rubber never delaminates from the carbon core.

• Precision Grinding: Our CNC grinders ensure the roller profile (cylindrical, crowned, or concave) meets micron-level tolerances.

• Final Inspection: Every roller undergoes dynamic balancing and laser inspection before it leaves our factory.

Ready to improve your machine performance? Send us your technical drawings or specifications.

• Courriel : info@carbonfibercfk.com

• Response Time: We typically reply within 24 hours.