Custom Carbon Fiber Complex Parts Manufacturing Service
In the realm of advanced materials, carbon fiber stands out for its exceptional strength-to-weight ratio, durability, and versatility. These properties make it an ideal choice for industries requiring high-performance components. Our custom carbon fiber complex parts manufacturing service is designed to meet the unique needs of clients across various sectors, including aerospace, automotive, sports equipment, and industrial machinery.
Production Process
1. Design Submission and Review
The process begins with the client submitting a detailed design of the desired part. This design can be in the form of CAD files or detailed drawings. Our engineering team reviews the design to ensure it is feasible and optimized for carbon fiber manufacturing.
2. Material Selection
Based on the design requirements, we select the appropriate type of carbon fiber and resin. Different weaves and grades of carbon fiber offer varying properties, such as tensile strength, stiffness, and thermal resistance, allowing us to tailor the material to the specific application.
3. Mold Creation
A custom mold is created to match the exact specifications of the design. The mold is typically made from high-quality materials like aluminum or composite to ensure precision and durability.
4. Layup Process
The carbon fiber fabric is cut and laid into the mold. This process involves carefully placing multiple layers of carbon fiber, each oriented in specific directions to achieve the desired strength and stiffness. Resin is then applied to saturate the fabric.
5. Curing
The mold is placed in a controlled environment, often an autoclave, where heat and pressure are applied to cure the resin. This step ensures the carbon fiber part achieves its full strength and dimensional stability.
6. Demolding and Trimming
Once cured, the part is removed from the mold. Any excess material is trimmed, and the part undergoes a thorough inspection to ensure it meets quality standards.
7. Surface Finishing
The final step involves applying surface finishes, such as painting, polishing, or coating, to enhance the appearance and protect the part from environmental factors.
service related FAQ’s
Up to 230°C (446°F)
We use carbon fibers from Toray. Toray’s T300, T700, and T800 carbon fibers represent a range of high-performance materials tailored for different needs. T300 is a cost-effective, general-purpose option, while T700 offers higher strength for more demanding applications. T800, with its ultra-high strength and modulus, is ideal for advanced aerospace and industrial uses. These carbon fibers are widely recognized for their reliability and versatility in various industries
| T300 | T700 | T800 | |
|---|---|---|---|
| Tensile Strength | 3,530 MPa | 4,900 MPa | 5,880 MPa |
| Tensile Modulus | 230 GPa | 230 GPa | 294 GPa |
| Elongation | 1.5% | 2.1% | 2.0% |
| Density | 1.76 g/cm³ | 1.80 g/cm³ | 1.81 g/cm³ |
| Applications | General-purpose | High-strength | Ultra-high performance |
